1500W Fiber Galvo Mold Welder Machine
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1500W Fiber Galvo Mold Welder Machine

1500W Fiber Galvo Mold Welder Machine

The Mage-1500W-III fiber mold laser welder has an XYZ-axis articulated arm that lets the laser beam be lined up with the mold parts that need to be welded through the welding motion device. This allows the mold to remain motionless on the workbench during the repair process.
Introduction
 

 

1500W Fiber Galvo Mold Welder Machine is a high-performance welding equipment that integrates a high-power fiber laser, a high-speed galvanometer system, a three-axis linkage robot arm, an electric work platform, and an industrial-grade cooling device. The equipment is widely used in precision welding tasks such as injection molds, die-casting molds, stamping molds, precision machinery, automotive parts, electronic devices, and gold and silver jewelry.

 

Advantages
 

Strong deep-melting welding ability
The Fiber Galvo Mold Welder Machine is equipped with a 1500W continuous fiber laser, featuring stable output power and high beam quality (M² < 1.2). It has excellent penetration ability and can achieve deep-melting welding of metal up to 3mm, ensuring the strength and structural stability of the weld.

 

Low energy consumption
Thanks to the high-efficiency fiber laser, the electro-optical conversion efficiency of the Mold Welder Machine exceeds 30%. The average energy consumption of the whole machine under full power operation is only 6 kWh/h, which effectively reduces the electricity cost of industrial operations and improves the economic efficiency of operation.

 

Adjustable spot size
The built-in digital galvanometer scanning system supports continuous adjustment of the spot in the range of 0.1–5mm. Through flexible control of the focus size and energy density, the 1500W Fiber Galvo Mold Welder Machine can adapt to the precision welding needs of various thicknesses and materials.

 

Extremely small heat-affected zone
With the help of high-speed galvanometer scanning and precise pulse control technology, the Mold Welder Machine concentrates the laser energy on the welding point position, significantly reducing the heat diffusion to the surrounding materials and avoiding thermal deformation or material damage in the welding area.

 

Flexible spatial operation
Equipped with an XYZ three-axis linkage robot arm and a rotatable laser head, the 1500W Fiber Galvo Mold Welder Machine can flexibly adjust the welding angle to achieve complex molds, concave structures, and multi-directional welding operations, reducing dependence on the position of the workpiece.

 

Precise workpiece positioning
The 200mm×300mm electric displacement platform is controlled by a high-precision motor and supports micron-level positioning to ensure that each weld point is accurately positioned.

 

Smooth weld surface
Through high-speed galvanometer scanning and laser energy balance control technology, the Fiber Mold Welder Machine has a smooth weld after welding, without obvious welding slag, usually does not require additional grinding, and can be directly used as the appearance of the terminal product.

 

Good stability
The CW1500 dual-zone cooling water system can independently cool the laser source and core optical components. By precisely adjusting the cooling parameters, the laser source can stably output 1500W power to ensure the performance of the core optical components. Under long-term high-load operation conditions, this system can effectively prevent the Fiber Galvo Mold Welder Machine from experiencing performance fluctuations due to overheating.

 

Easy to deploy
The Mold Welder Machine adopts an integrated compact design with a small footprint. The whole machine structure is easy to move and install on-site, suitable for mold maintenance workshops or workplaces with limited space.

 

Application scope
 

 

The 1500W Fiber Galvo Mold Welder Machine is good for repairing cracks, chips, edges, and damaged seals on tough materials such as precision injection molds, die-casting, stamping, and stainless steel molds. It is also particularly excellent for welding aluminum.

 

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FAQ

 

 

 

Q: Which main industries make the most use of our 1500W Fiber Galvo Mold Welding Machine?
Like any electrical engineer would expect, this 1500W Fiber Galvo Welding Machine is extensively used for mold repair, precision parts welding, electronic component welding, medical device production, and automobile parts welding. For industrial uses requiring unmatched accuracy and efficiency, this machine is perfect since it has great power and outstanding control of precision control.

 

Q: In what way does this welding equipment operate?
A: Using a Galvo scanning technology, Mage's 1500W Fiber Galvo Welding Machine precisely directs a strong laser beam created by a fiber laser to the appropriate welding area. The laser beam precisely focuses heat on the welding site, therefore melting and forming a strong weld.

 

Q: Could you kindly supply specifics regarding the maintenance needs for this machine?
We have given great attention to the simplicity and low maintenance of this welding machine during its design. Our maintenance book offers thorough directions. To guarantee the best functioning of the cooling system, the optical components must be routinely maintained, and any worn-out components and coolant should be carefully inspected and replaced. Indeed, the sophisticated fault diagnosis system connected with the Mage laser welder helps users to quickly identify and fix typical problems in many different situations.

 

Q: When it comes to welding, what is this machine's precision?
A:  This laser welding machine has excellent welding accuracy, laser beam spot is 0.1-5mm in diameter.

Q: Could one modify this welding machine to satisfy particular needs?
A: We are able to provide customization, depending on the particular needs of our clients. This includes customizing the workbench size to suit their tastes and changing welding parameters. Our knowledgeable staff will work closely with clients to provide customized solutions that exactly fit their particular needs.

Q: What safety protection mechanisms does this machine have?
A: There are several safety mechanisms on the Mage welding machine that provide you with peace of mind. It boasts automated protective shutdown, overcurrent protection, and overheating control. Moreover, the equipment has a safety feature to avoid any direct operator-laser contact, therefore reducing the chance of injury.

 

Q: What kind of help do you provide following a purchase?
A: Among our other after-sales support choices are online video lessons, email assistance, and phone help. Our staff of technical support is committed to providing quick help and fixing any problems that can arise during operation and maintenance. Moreover, we provide regular maintenance and training programs to ensure that your equipment always runs at its best.


Q: Could you perhaps include details on this machine's energy efficiency?
A: Comprising industry-leading energy conversion efficiency and minimal power consumption, the extremely efficient fiber laser included in the Mage1500W fiber galvanometer welding equipment is quite impressive in its capacity for constant dependability over long times.

 

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